Lot size 1 and individual special solutions - Economical and tailored for highest requirements.

Many companies face the challenge of developing customized solutions that not only meet specific requirements but can also be produced cost-effectively. Especially with batch size 1, which involves the manufacturing of individual, unique products, setup costs and efficient processes play a crucial role. HIS Industries (formerly HIK Solutions) has managed to tackle precisely this in order to remain competitive even with individual solutions. Here it is possible not only to produce in large quantities but also to economically implement individual unique items and special solutions. This is achieved through the targeted use of modern manufacturing technologies and innovative processes.

A key factor in optimizing these processes is setup cost optimization. By using a cable cutting machine that automatically moves to the cable drum, the setup effort is significantly reduced. This not only reduces the time required but also ensures that production runs faster and more cost-effectively – even with small batch sizes.

Another crucial component is the optimized storage of frequently needed components. In many production processes, certain parts are in high demand and are used regularly - so-called "fast-moving" components. By storing these parts strategically, transport and setup times can be further minimized. This not only has a positive impact on costs but also speeds up production, as the required components are readily available.

In addition, the use of a pick-optimized small parts warehouse ensures an even more efficient picking process. This technology significantly reduces initial costs, leading to further acceleration of production preparation. Improving the entire logistics chain helps to work faster and more cost-effectively even with individual special solutions.

HIK lives the Lean approach and focuses on continuous improvement of processes. Through the principle of "zero-error management" (avoiding errors from the outset through preventive measures and careful process design), the pull principle (production based on actual demand to avoid overproduction and inventory costs), and Poka Yoke (error prevention through suitable design of processes and workflows), high efficiency is achieved along the entire value chain.

Thanks to a highly flexible machinery park and decades of experience in the industry, HIS Industries is able to respond quickly and economically to individual requirements. For example, injection molding machines are used to manufacture specialized solutions such as custom-made connectors. This opens up the possibility of meeting the various wishes and requirements of customers without resulting in disproportionate costs or long delivery times.

In the technical center, specific prototypes are also created and tested for customers to ensure that the customized solution meets both functional requirements and economic goals. This possibility of prototype production ensures that each project can be precisely tailored to the needs of the customers

When standard solutions reach their limits, HIS is the partner for custom solutions that combine the highest quality with economic efficiency. By using the latest manufacturing technologies and digitized, networked processes, even complex requirements that are otherwise associated with high costs and long delivery times can be met in the shortest time and at optimal prices.

Moreover, the production of batch size 1 and individual custom solutions does not have to be expensive or time-consuming. With a focus on setup cost optimization, lean principles, and a flexible machinery park, tailored solutions can be implemented quickly, efficiently, and economically. Thanks to the latest manufacturing technologies and well-thought-out process optimization, specific customer requirements can also be met – without compromising on quality.

This post was originally published under the brand HIK GmbH. Since the merger of HIK GmbH and HIS Renewables GmbH, both companies are now operating together under HIS Technology GmbH. The business areas are now operated under the names HIS Industries (formerly HIK Solutions) for industrial and cabling solutions, and HIS Renewables for solar and energy solutions. Therefore, earlier company and brand names may still be used in this post.