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Digital wire harness manufacturing
Create the perfect wire harness in just a few clicks – our fully automated digital configurator makes it possible.
Optimized processes for increased productivity
With automatically generated wire harnesses, we are setting new standards in control cabinet construction. By eliminating manual work steps and enabling direct wiring without reading circuit diagrams, we reduce production time by up to 80%. The complete automation of all processing steps minimizes errors, shortens your throughput times and ensures consistently high quality. The HIS wire harness configurator thus optimizes the entire process – from design to delivery. In this way, you increase your efficiency, lower your costs and strengthen your competitiveness.
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Thanks to preconfigured wire harnesses, we now produce significantly more control cabinets with the same capacity. For our customers, this means maximum cost-efficiency and faster delivery.
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Efficiency gains
guaranteed
Using preconfigured wire harnesses allows you to reduce your overheads, eliminate manual work steps and thus save valuable time and resources. In this way, you secure a lasting competitive advantage.
Maximum
reliability
The individual, automated labeling and processing of the wires ensures maximum process reliability during wiring. Benefit from precisely prepared components that increase efficiency and reduce the risk of errors.
Customized
complete solution
Our expertise and automation technology make it possible to design the manufacturing process exactly according to your requirements – from automated data transfer and material procurement through to delivery.
Visions and insights
View all articles "Individuelle Kabelkonfektionierung")
Wire set production digitised and automated via configurator
In the age of Industry 4.0, the efficient, error-free, and flexible production of control cabinet solutions is crucial. Our wire harness configurator offers a modern solution to the challenges in control cabinet construction by fully digitizing and automating the entire wire harness manufacturing process – from design to series production, at no extra cost to the user.
 "Solarpark in hügeliger Waldlandschaft bei Sonnenuntergang, im Vordergrund zwei schwarze Solarstecker mit den Beschriftungen „HIS ALU“ und „HIS CU“")
Reducing copper price risk: how HISkon+ ALU makes DC cabling predictable and more cost-efficient
Anyone planning large solar projects knows that DC cabling has a decisive influence on project costs, construction time and long-term plant quality. With HISkon+, HIS Technology has developed a pre-assembled plug-and-play cable harness system that addresses exactly this. One cost factor remains, however: copper. This applies to conventional cables as well as to pre-assembled systems. HIS Technology's answer is HISkon+ ALU, a hybrid DC architecture for large PV plants. It combines copper and aluminium cables via certified copper-aluminium transition technology and reduces DC cabling costs by up to 35 %. EPCs thus receive more predictable quotes, and investors a more reliable basis for calculation.
Benefits of automated wire harness manufacturing
Bundling routines
The wires are bundled sequentially in the correct order and color-coded, so that your manufacturing sequence is taken into account immediately.
Compaction
Compacted cables combine the advantages of rigid cables with the flexibility of stranded conductors. The process also saves around 15% in costs.
Wire assemblies
Start and end points are printed directly onto the wires, eliminating time-consuming circuit diagram reading.
Wire end processing
Automated cutting to length, stripping and crimping ensure perfect results in the shortest possible time and at the highest quality.
 "Das HIS Industries Sales Team")
We look forward to combining your ideas with our solutions and bringing your project to life! Get in touch!
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